100–200 TPH Limestone Manufactured-Sand Project — Riyadh, Saudi Arabia
A crushing, shaping, grading and washing configuration developed for controlled manufactured-sand and aggregate production.
Project Brief
Design begins with the material and finished product.
This configuration converts limestone feed into controlled manufactured sand and graded aggregate through crushing, shaping, screening and washing. The final plant arrangement is adjusted to feed grading, clay content, moisture, local sand specifications, water availability and site conditions.
Project Challenge
Consistent sand grading, particle shape and fines control.
The line must balance crushing ratio, shaping intensity, screening efficiency and washing demand while maintaining stable production across variable limestone feed.
HNLANGBO Solution
A coordinated impact, VSI, screening and washing route.
HNLANGBO combines regulated feeding and primary reduction with impact crushing, VSI shaping, multi-deck screening and a matched washing stage. Return conveyors close the circuit and separate aggregate products from the sand stream.
Recommended Process Route
From limestone feed to washed manufactured sand.
Vibrating Feeder
Regulated feed and preliminary fines separation.
Jaw Crushing
Initial reduction of large hard-rock feed.
Cone Crushing
Efficient reduction with controlled product shape.
Multi-Deck Screen
Classification into specified finished fractions.
Conveying System
Separate transfer and storage of final products.
Proposed Equipment Configuration
Proposed equipment and technical basis.
| Feed material | Limestone | Maximum feed size | Confirmed from material grading |
|---|---|---|---|
| Planning capacity | 100–200 TPH | Target products | 0–5 mm sand + graded aggregate |
| Primary equipment | Vibrating feeder + jaw crusher | Secondary equipment | Impact crusher + VSI + screen |
| Plant format | Stationary or modular | Washing scope | Sand washer + water recovery options |
| Utilities | Voltage and frequency customized | Final selection | Subject to feed and site review |
Project Site Images
Shaping, screening and washing arrangement.
Project Delivery Scope
Define responsibilities before technical release.
Technical Review
Material, capacity, grading, voltage and site information.
Engineering Package
Process flow, equipment list and agreed layout documentation.
Inspection
Factory inspection points and available quality records.
Delivery Support
Equipment supply, packing, manuals, installation guidance, commissioning support and operator training.
Buyer Questions
Practical buying questions.
A few practical answers to help you prepare your enquiry.
Is 100–200 TPH a guaranteed capacity?
No. It is a planning basis. Final capacity depends on confirmed feed characteristics, product distribution and operating conditions.
Can the sand grading and aggregate sizes be changed?
Yes. Screens, process stages and recirculation are selected around the confirmed product specification and market requirement.
Can HNLANGBO provide a complete line?
The agreed scope can include feeding, crushing, screening, conveying, electrical control, steel structures and selected auxiliary systems.
What information is needed for the next step?
Provide material, maximum feed size, target capacity, required products, project country, voltage and any available analysis or layout.
Project Enquiry
Request a technical project review.
Send your project basis so the HNLANGBO team can recommend a practical configuration.
- Material and maximum feed size
- Target capacity and product grading
- Project location, voltage and climate
- Preferred delivery and support scope