80–150 TPH Mobile Construction-Material Recycling Project — Dubai, UAE

A relocatable crushing and screening configuration for variable demolition feed, constrained access and phased site work.

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Tracked mobile crushing and screening plant for construction-material recycling
Dubai, UAEScenario Location
Concrete & mixed rubbleFeed Material
≤ 600 mmFeed Size
80–150 TPHTarget Capacity
Recycled aggregateFinished Products
Tracked MobilePlant Format

Project Brief

Design begins with the material and finished product.

This mobile configuration processes concrete and mixed rubble close to the source, combining feeding, crushing, screening and controlled discharge in a relocatable layout. The final arrangement is adjusted to reinforcement content, contamination, mobility requirements, site access, dust-control rules and target recycled-aggregate grading.

Rapid relocation between work zones
Rebar and tramp-metal control
Flexible recycled-product grading
Compact service footprint

Project Challenge

Variable demolition feed, reinforcement and restricted access.

Recycling duties combine changing feed composition with steel contamination, dust constraints and limited maneuvering space. Equipment must remain easy to relocate while providing stable reduction and clean product separation.

HNLANGBO Solution

A tracked jaw, metal removal and screening route.

HNLANGBO matches a tracked primary crusher with magnetic separation and mobile screening. The modular flow supports on-site relocation, controlled oversize return and separate stockpiles for reusable recycled aggregate.

Rapid relocation between work zones
Rebar and tramp-metal control
Flexible recycled-product grading
Compact service footprint

Recommended Process Route

From demolition material to reusable aggregate.

01 · FEEDING

Vibrating Feeder

Regulated feed and preliminary fines separation.

02 · PRIMARY

Jaw Crushing

Initial reduction of large hard-rock feed.

03 · SECONDARY

Cone Crushing

Efficient reduction with controlled product shape.

04 · SCREENING

Multi-Deck Screen

Classification into specified finished fractions.

05 · STOCKPILING

Conveying System

Separate transfer and storage of final products.

Proposed Equipment Configuration

Proposed equipment and technical basis.

Feed materialConcrete and mixed rubbleMaximum feed sizeConfirmed after demolition-feed review
Planning capacity80–150 TPHTarget productsRecycled aggregate by required grading
Primary equipmentTracked feeder + jaw crusherDownstream equipmentMagnet + tracked vibrating screen
Plant formatTracked mobileMobility scopePhased relocation within the project site
UtilitiesDiesel-electric or specified supplyFinal selectionSubject to feed and site review

Project Site Images

Mobile crushing, metal removal and screening layout.

Project Delivery Scope

Define responsibilities before technical release.

01

Technical Review

Material, capacity, grading, voltage and site information.

02

Engineering Package

Process flow, equipment list and agreed layout documentation.

03

Inspection

Factory inspection points and available quality records.

04

Delivery Support

Equipment supply, packing, manuals, installation guidance, commissioning support and operator training.

Buyer Questions

Practical buying questions.

A few practical answers to help you prepare your enquiry.

Is 80–150 TPH a guaranteed capacity?

No. It is a planning basis. Final capacity depends on confirmed feed characteristics, product distribution and operating conditions.

Can recycled aggregate sizes be changed?

Yes. Screens, process stages and recirculation are selected around the confirmed product specification and market requirement.

Can HNLANGBO provide a complete line?

The agreed scope can include feeding, crushing, screening, conveying, electrical control, steel structures and selected auxiliary systems.

What information is needed for the next step?

Provide material, maximum feed size, target capacity, required products, project country, voltage and any available analysis or layout.

Project Enquiry

Request a technical project review.

Send your project basis so the HNLANGBO team can recommend a practical configuration.

  • Material and maximum feed size
  • Target capacity and product grading
  • Project location, voltage and climate
  • Preferred delivery and support scope
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